Firestone case
Danger on the Highway: Bridgestone/Firestone's Tire
Recall*
Bridgestone/Firestone, Inc., based in Nashville, Tennessee, has
been in the business of making tires since 1900, when Harvey Firestone founded
the Firestone Tire & Rubber Company in Akron, Ohio. Firestone was acquired
by Bridgestone USA, Inc., a subsidiary of Tokyo-based Bridgestone Corporation,
in 1990 for $2.6 billion. Today, the company markets 8,000 different types and
sizes of tires and a host of other products. The company has also enjoyed a long
and prosperous relationship with Ford Motor Company which began in 1906 when
Henry Ford purchased 2,000 sets of tires from Harvey Firestone. Despite emerging
as a leader in the tire industry, Bridgestone/Firestone has faced several crises
related to its tire?s safety. In 1978, Firestone recalled 14.5 million tires?the
largest tire recall at the time?after excess application of the adhesives
binding the rubber and steel resulted in 500 tread separations and blowouts. The
company also paid a $500,000 fine for concealing safety problems. However, this
incident paled in comparison to problems the company faced in the late 1990s,
which quickly grew to affect its relationship with Ford as well.
In July
1998, a State Farm Insurance researcher advised the National Highway Traffic
Safety Administration (NHTSA) that he had found twenty cases of tread failure
associated with Firestone tires dating back to 1992. He was politely thanked,
but no action resulted. In January 2000, Houston television station KHOU aired a
nine-minute story on tread-separation accidents in Texas. After the story aired,
many people called the station to relate their own stories of Firestone tire
failures, most on them on Ford Explorer sport-utility vehicles. These were
relayed to Joan Claybrook, former chief of the NHTSA. Finally, Sean Kane, a
former employee of the Center for Auto Safety and the founder of Strategic
Safety, a research organization, also tried to alert the NHTSA about problems
with tread separations on Firestone tires. After learning about similar problems
in Venezuela, Strategic Safety, together with Public Citizen, another consumer
watchdog group, issued a press release on August 1 asking Ford for a vehicle
recall.
Despite the evidence compiled by these sources, the NHTSA was
slow to respond. In March 2000, investigators Steve Beretzky and Rob Wahl found
twenty-two tread-separation complaints that they marked for ?initial
evaluation.?The number of complaints skyrocketed between March and May, and by
May 2, the NHTSA had elevated their status to ?preliminary investigation.?Days
later, the NHTSA requested that Bridgestone/Firestone supply production data and
complaint files, which it produced on July 27.
Upon obtaining a copy of
the report, Ford immediately began analyzing the data. Of the 2,498 complaints
logged by that time, 81 percent involved P235/75R15 Firestone tires. Of the
1,699 complaints involving tread separation, 84 percent involved Ford?s Explorer
and Bronco SUVs and Ranger and F-150 trucks. On August 5, agents of Ford and
Bridgestone/Firestone met in Dearborne, Michigan, to discuss the issue. By this
time, the NHTSA was investigating twenty-one possible deaths related to tread
separation of Firestone tires. Within days, the investigation had grown to
include 46 possible deaths, and Ford and Bridgestone/Firestone met with NHTSA
officials to discuss a plan of action. The next day, August 9, the companies
issued a recall of 6.5 million tires.
The recall included 3.8 million
P235/75R15 radial ATX and ATXII tires as well as 2.7 million Wilderness AT
tires, all made in Firestone?s Decatur, Illinois, plant. Bridgestone/Firestone
organized the official recall by state, giving priority to Arizona, California,
Florida, and Texas, where the greatest percentage of casualties had occurred.
Based on NHTSA data, Florida and Texas each accounted for 22 percent of
complaints, followed by California with 20 percent, Arizona with 5 percent, and
Georgia with 4 percent. Bridgestone/Firestone issued letters to customers
detailing the recall procedure: Customers could take their tires to Firestone
retailers, Ford dealerships, or to other tire retail outlets and receive a
similar Bridgestone/Firestone tire or equivalent competitor?s
model.
After continued investigations, the NHTSA encouraged
Bridgestone/Firestone to expand the recall to include other sizes and models of
tires, but the company refused. On September 1, the NHTSA issued a consumer
advisory warning of potential problems with other sizes of Firestone
tires.
During Senate hearings about the growing number of complaints and
accidents, evidence surfaced that Bridgestone/Firestone had known about
potential tread separation problems dating back to 1994. The company also
admitted increasing production to dilute the failure rate. Executives stated
that they had not investigated further because failure rates as determined by
warranty claims had not demonstrated significant patterns. Bridgestone/Firestone
officials accepted full responsibility and admitted the company had made ?bad
tires.?Masatoshi Ono stepped down as CEO, and John Lampe, former executive vice
president, took over Bridgestone USA.
Although many have been quick to
point a blaming finger at Bridgestone/Firestone, evidence to suggest that Ford
was not entirely blameless also emerged. The design of the Ford Explorer, along
with Ford?s recommendations for tire pressure for the Explorer, have been
scrutinized to determine whether they contributed to the rate of tire
separations and rollover accidents. In July 2001, Bridgestone/Firestone formally
asked the Secretary of Transportation to investigate whether the design of the
Ford Explorer may have contributed to the growing number of complaints. The
company charged that the design of the Explorer may subject the vehicle to roll
over easily.
Since the recall announcement, both companies?stock prices
have declined, and Bridgestone/Firestone suffered a $750 million loss in 2000.
Opinion polls suggested that the public had lost faith in the companies and that
consumers were quite worried about the safety of Ford Explorers with Firestone
tires. Moreover, both companies face an estimated 300 lawsuits stemming from
deaths and injuries resulting from tire-separation incidents. The first of
these, which went to trial in Texas in August 2001, was settled out of court for
$7.85 million. Ford, which also was named in the suit, settled for $6 million
before the trial began. By the time of the settlement, federal regulators had
recorded more than 203 deaths and 700 injuries in vehicles?primarily Ford
Explorers?equipped with Firestone tires.
Following the mandatory recalls
of fall 2001, Ford announced in May 2002, an additional voluntary recall of some
13 million Firestone Wilderness AT tires potentially still on the road on its
sport utility vehicles and pickup trucks in an effort to mitigate potential
future damage.
Ford said that recent tests, research, and comparisons of
the Firestone tires with those of other manufacturers indicate that the tires
will experience elevated failure rates at some time in the future. Ford noted,
however, that the failure rate predicted on this latest recall is estimated at
only 15 per million verses 60 to 300 per million on the last batch of recalls,
characterizing the latest recall as a precautionary, preventative measure.
Firestone, a unit of Bridgestone of Japan, is not participating in the 2002
tire-replacement program.
The ultimate question is not where this crisis
will leave Ford and Bridgestone/Firestone, but how it will affect the ethical
and legal responsibilities of the government, regulatory agencies, and
businesses. Consumers can now research all aspects of vehicle quality except for
tires, so one suggestion has been to create consumer reports on tire durability,
traction, strength, and other important traits. It is up to consumers to
determine whether Ford, Bridgestone/Firestone, and the NHTSA acted ethically and
responsibly based on the information available. Did they try to hide
information? Did they act quickly enough? Will the public forgive and forget?
Only time will tell.**
Questions for Discussion
1. To what extent
do companies need to make a proactive effort to collect and analyze data
concerning possible safety issues?
2. What mistakes did Ford, Firestone,
and the NHTSA each make in early attempts to handle the tire recall
crisis?
3. What are possible ethical implications involved with accepting
responsibility versus blaming
others?
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*
This case was prepared by Dana Schubert and OC Ferrell for classroom discussion
rather than to illustrate either effective or ineffective handling of an
administrative situation.
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**.
Sources: Timothy Aeppel, ?Firestone Milestone Brings on Dilemma,?The Wall Street
Journal, Aug. 18, 2000, p. B8; Bridgestone/Firstone, www.firestone.com,
(accessed) Aug. 30, 2001; Lauren Comander, ?Firestone Tires Shipped from Japan
to Boost Supply,?The Chicago Tribune, Aug. 23, 2000, pp. 1, 2; ?Consumer
Advisory: Potentially Dangerous Tires,?Fox Market News, Sep. 1, 2000,
http://foxmarketwire.com/090100/tiredeaths_list.sml; Claudia H. Deutsch, ?Where
Rubber Meets the Road; Recall of Firestone Tires Is Aimed at Damage Control,?The
New York Times, http://archives.nytimes.com, (accessed) Aug. 21, 2000; Melita
Marie Garza, Lauren Comander, and Patrick Cole, ?Problems at Tire Plant
Alleged,?The Chicago Tribune, Aug. 20, 2000, pp. 1, 10; Milo Geyelin and Timothy
Aeppel, ?For Firestone, Tire Trial Is Mixed Victory,?The Wall Street Journal,
Aug. 27, 2001, pp. A3, A4; Lori Grant, ?More Retailers Pull 3 Firestone Tires
from Stock,?USA Today, Aug. 7, 2000, p. 1B; James R. Healey, ?What You Don?t
Know About Your Tires,?USA Today, Aug. 11, 2000, p. B1; David Kiley,
?Bridgestone Exec Will Speak to Congress,?The [Fort Collins] Coloradoan, Aug.
30, 2000, p. D7; Kathryn Kranhold and Erin White, ?The Perils and Potential
Rewards of Crisis Management for Firestone,?The Wall Street Journal, Sep. 8,
2000, pp. B1, B4; Robert Guy Matthews, ?How the Rubber Meets the Road,?The Wall
Street Journal, Sep. 8, 2000, pp. B1, B4; Jayne O?Donnell, ?Transportation
Travels Bumpy Road,?USA Today, Jul. 18, 2001, p. 3B; Stephen Power, ?Update
Needed for Tire Rules, Activists Argue,?The Wall Street Journal, Sep. 8, 2000,
pp. B1, B4; Stephen Power and Clare Ansberry, ?Bridgestone/Firestone Says It
Made ?Bad Tires?? The Wall Street Journal, Sep. 13, 2000, pp. A3, A6; Robert L.
Simison, ?For Ford CEO Nasser, Damage Control Is the New ?Job One??The Wall
Street Journal, Sep. 11, 2000, pp. A1, A8; Calvin Sims, ?A Takeover with
Problems for Japanese Tire Maker,?The New York Times,
http://archives.nytimes.com, (accessed) Aug. 21, 2000; Devon Spurgeon, ?State
Farm Researcher?s Sleuthing Helped Prompt Firestone Recall,?The Wall Street
Journal, Sep. 1, 2000, pp. B1, B6; Jason Szip, ?Firestone?s Japanese Parent Hit
Again,? Fox Market Wire, Sep. 1, 2000,
http://foxmarketwire.com/090100/tirestrike_side2.sml; Bill Vlasic, ?Anatomy of a
Crisis,?The Coloradoan, Sep. 4, 2000, pp. C1, C2.
**. Sources: Timothy
Aeppel, ?Firestone Milestone Brings on Dilemma,?The Wall Street Journal, Aug.
18, 2000, p. B8; Bridgestone/Firstone, www.firestone.com, (accessed) Aug. 30,
2001; Lauren Comander, ?Firestone Tires Shipped from Japan to Boost Supply,? The
Chicago Tribune, Aug. 23, 2000, pp. 1, 2; ?Consumer Advisory: Potentially
Dangerous Tires,?Fox Market News, Sep. 1, 2000,
http://foxmarketwire.com/090100/tiredeaths_list.sml; Claudia H. Deutsch, ?Where
Rubber Meets the Road; Recall of Firestone Tires Is Aimed at Damage Control,?The
New York Times, http://archives.nytimes.com, (accessed) Aug. 21, 2000; Melita
Marie Garza, Lauren Comander, and Patrick Cole, ?Problems at Tire Plant
Alleged,?The Chicago Tribune, Aug. 20, 2000, pp. 1, 10; Milo Geyelin and Timothy
Aeppel, ?For Firestone, Tire Trial Is Mixed Victory,?The Wall Street Journal,
Aug. 27, 2001, pp. A3, A4; Lori Grant, ?More Retailers Pull 3 Firestone Tires
from Stock,?USA Today, Aug. 7, 2000, p. 1B; James R. Healey, ?What You Don?t
Know About Your Tires,?USA Today, Aug. 11, 2000, p. B1; David Kiley,
?Bridgestone Exec Will Speak to Congress,?The [Fort Collins] Coloradoan, Aug.
30, 2000, p. D7; Kathryn Kranhold and Erin White, ?The Perils and Potential
Rewards of Crisis Management for Firestone,?The Wall Street Journal, Sep. 8,
2000, pp. B1, B4; Robert Guy Matthews, ?How the Rubber Meets the Road,?The Wall
Street Journal, Sep. 8, 2000, pp. B1, B4; Jayne O?Donnell, ?Transportation
Travels Bumpy Road,? USA Today, Jul. 18, 2001, p. 3B; Stephen Power, ?Update
Needed for Tire Rules, Activists Argue,?The Wall Street Journal, Sep. 8, 2000,
pp. B1, B4; Stephen Power and Clare Ansberry, ?Bridgestone/Firestone Says It
Made ?Bad Tires??The Wall Street Journal, Sep. 13, 2000, pp. A3, A6; Robert L.
Simison, ?For Ford CEO Nasser, Damage Control Is the New ?Job One??The Wall
Street Journal, Sep. 11, 2000, pp. A1, A8; Calvin Sims, ?A Takeover with
Problems for Japanese Tire Maker,?The New York Times,
http://archives.nytimes.com, (accessed) Aug. 21, 2000; Devon Spurgeon, ?State
Farm Researcher?s Sleuthing Helped Prompt Firestone Recall,?The Wall Street
Journal, Sep. 1, 2000, pp. B1, B6; Jason Szip, ?Firestone?s Japanese Parent Hit
Again,?Fox Market Wire, Sep. 1, 2000,
http://foxmarketwire.com/090100/tirestrike_side2.sml; Bill Vlasic, ?Anatomy of a
Crisis,?The Coloradoan, Sep. 4, 2000, pp. C1, C2.